运筹与管理 ›› 2022, Vol. 31 ›› Issue (12): 99-105.DOI: 10.12005/orms.2022.0393

• 理论分析与方法探讨 • 上一篇    下一篇

基于综合重要度的动车组多部件系统机会维修策略研究

刘晓阳, 王红, 何勇, 熊律, 王炳辉   

  1. 兰州交通大学 机电工程学院,甘肃 兰州 730070
  • 收稿日期:2020-09-08 发布日期:2023-02-02
  • 通讯作者: 王红(1968-),男,青海乐都人,教授,博士生导师,研究方向为轨道车辆设备疲劳可靠性与预防性维修。
  • 作者简介:刘晓阳(1994-),男,甘肃平凉人,硕士研究生,研究方向为动车组零部件预防性维护。
  • 基金资助:
    国家自然科学基金资助项目《差异化运行环境下西北地区动车组车队维修决策方法研究》(72061022);广东省普通高校重点科研平台和项目(2018GkQNCX075,2020GCZX017)

Research on the Opportunity Maintenance Strategy of EMU Multi-component System Based on Integrated Importance Measure

LIU Xiao-yang, WANG Hong, HE Yong, XIONG Lv, WANG Bing-hui   

  1. School of Mechatronic Engineering, Lanzhou Jiaotong University, GansuLanzhou 730070, China
  • Received:2020-09-08 Published:2023-02-02

摘要: 针对我国动车组列车现行维修方式,提出基于综合重要度序列的动车组多部件系统机会维修策略,对提高系统可靠度贡献大的关键部件进行准时优先维修。建立部件综合重要度指数计算模型,并依据其对部件维修优先级进行排序。以维修总成本最低为目标计算单部件最优维修周期及时刻,以系统维修总成本最低为目标,以关键部件的维修时刻为系统停机时刻建立考虑重要度的多部件系统机会维修模型。算例选取某型动车组四级修时更换的四部件系统为研究对象,讨论机会维修里程窗的大小及其偏移量对维修效果的影响,对比结果表明,考虑综合重要度的机会维修策略能够在维修费用基本持平的条件下,保证对系统可靠性贡献大的关键部件的可靠性,进而保证系统的整体可靠性。

关键词: 动车组维修, 机会维修, 重要度评价, 可靠度, 预防性维修

Abstract: In view of the current maintenance mode of EMU trains in China, the opportunity maintenance strategy of EMU multi-component system based on the Integrated Importance Measure (IIM) is proposed, and the key components that contribute greatly to improving the reliability of the system are maintained on time first. The calculation model of the IIM of components is established, and the maintenance priority of components is sorted according to it. The optimal maintenance cycle and time of a single component are calculated with the goal of minimizing the total maintenance cost, and the opportunity maintenance model of a multi-component system considering the importance is established with the goal of minimizing the total maintenance cost of the system and the maintenance time of key components as the downtime of the system. The four component system replaced during the four-level repair of a certain EMU is selected as the research object to discuss the impact of the size of the opportunity maintenance mileage window and its offset on the maintenance effect. The comparison results show that the opportunity maintenance strategy considering the IIM can ensure the reliability of the key components that contribute greatly to the system reliability, and thus ensure the overall reliability of the system, under the condition that the maintenance cost is basically the same.

Key words: EMU maintenance, opportunity maintenance, importance evaluation, reliability, maintenance cost

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