基于产品质量控制的设备维修优化模型

doi:10.12005/orms.2017.0075

运筹与管理 ›› 2017, Vol. 26 ›› Issue (3): 191-199.DOI: 10.12005/orms.2017.0075

• 管理科学 • 上一篇

基于产品质量控制的设备维修优化模型

杨晓梅¹, 曾建潮^1,2

1.太原科技大学工业与系统工程研究所,山西太原 030024;
2.中北大学计算机与控制工程学院,山西太原 030051

收稿日期:2015-03-18 出版日期:2017-03-25
作者简介:杨晓梅(1973-),女,陕西临潼人,副教授,博士,研究方向:复杂系统健康管理;曾建潮(1963-),男,陕西大荔人,教授,博士生导师,研究方向:复杂系统建模与仿真、复杂系统健康管理等。
基金资助:
国家自然科学基金(61573250);山西省回国留学人员科研资助项目(2013-089);太原科技大学博士后基金(20142018)

Maintenance Optimization Model Based on Product Quality Control

YANG Xiao-mei, ZENG Jian-chao

1.Division of Industrial and System Engineering, Taiyuan University of Science & Technology, Taiyuan 030024, China;
2.School of Computer Science and Control Engineering, North University of China, Taiyuan 030051, China

Received:2015-03-18 Online:2017-03-25

摘要/Abstract

摘要： 根据产品质量和生产该产品的设备退化状态之间的相关性,设计了周期性设备检测与产品质量控制相结合的设备维修策略。该策略是在对设备进行周期性检测的基础上,利用控制图进行产品质量异常波动的检测,结合对设备退化状态的检测选择设备应采取的维修活动。根据这一设备维修策略,利用更新过程理论和统计过程控制方法,构建了基于产品质量控制的设备维修优化模型,并用遗传算法对其进行求解。通过实例仿真验证了该模型的可行性与有效性。

关键词: 产品质量控制, 周期性设备检测, 设备退化状态, 设备维修策略

Abstract: According to the relevance of product quality and machine degradation state, a maintenance policy is designed by integrating periodic inspection and product quality control. In this policy, the machine is inspected periodically and x-bar control chart is used to detect the abnormal shift of the product quality. Combining the inspect result of the product quality shift and machine degradation state, the corresponding maintenance activity is chosen. Based on this policy, a maintenance optimal model can be derived by using renewal theory and statistical process control methods. Then, genetic algorithm is used to solve this model. The experimental results validate the feasibility and availability of this model.

Key words: product quality control, periodic inspection, machine degradation state, maintenance policy

中图分类号:

杨晓梅, 曾建潮. 基于产品质量控制的设备维修优化模型[J]. 运筹与管理, 2017, 26(3): 191-199.

YANG Xiao-mei, ZENG Jian-chao. Maintenance Optimization Model Based on Product Quality Control[J]. Operations Research and Management Science, 2017, 26(3): 191-199.

参考文献

[1] Le M D, Tan C M. Optimal maintenance strategy of deteriorating system under imperfect maintenance and inspection using mixed inspection scheduling[J]. Reliability Engineering & System Safety, 2013, 113: 21-29.
[2] Zio E, Compare M. Evaluating maintenance policies by quantitative modeling and analysis[J]. Reliability Engineering & System Safety, 2013, 109: 53-65.
[3] Neves M L, Santiago L P, Maia C A. A condition-based maintenance policy and input parameters estimation for deteriorating systems under periodic inspection[J]. Computers & Industrial Engineering, 2011, 61(3): 503-511.
[4] Duncan A J. The economic design of X charts used to maintain current control of a process[J]. Journal of the American Statistical Association, 1956, 51(274): 228-242.
[5] Prabhu S S, Montgomery D C, Runger G C. Economic-statistical design of an adaptive X chart[J]. International Journal of Production Economics, 1997, 49(1): 1-15.
[6] 胡雪龙,孙金生.带有辅助样本的X控制图经济设计[J].计算机集成制造系统,2015,21(1):160-168.
[7] Cassady C R, Bowden R O, Liew L, Pohl E A. Combining preventive maintenance and statistical process control: a preliminary investigation[J]. IIE Transactions, 2000, 32(6): 471-478.
[8] Linderman K, Mckone-sweet K E, Anderson J C. An integrated systems approach to process control and maintenance[J]. European Journal of Operational Research, 2005, 164(2): 324-340.
[9] 周文慧.统计过程控制与设备维护管理的集成模式研究[J].中国管理科学,2005,13(z1):312-315.
[10] Charongrattanasakul P, Pongpullponsak A. Minimizing the cost of integrated systems approach to process control and maintenance model by EWMA control chart using genetic algorithm[J]. Expert Systems with Applications, 2011, 38(5): 5178-5186.
[11] Panagiotidou S, Tagaras G. Optimal integrated process control and maintenance under general deterioration[J]. Reliability Engineering & System Safety, 2012, 104: 58-70.
[12] Lesage A, Dehombreux P. Maintenance and quality control: a first methodological approach for maintenance policy optimization[C]. 14th IFAC Symposium on Information Control Problems in Manufacturing, Bucharest: International Federation of Automatic Control, 2012, 14(1): 1041-1046.
[13] Mehrafrooz Z, Noorossana R. An integrated model based on statistical process control and maintenance[J]. Computers & Industrial Engineering, 2011, 61(4): 1245-1255.
[14] Dale B G, Van Der Wiele T, Van Iwaarden J. Managing quality[M]. John Wiley and Sons, 2013.
[15] Jonathan G, Amir E, Avraham L, Dror N. The advantages of SPC models in quality control processes[J]. Modern Management Science & Engineering, 2014, 2(1): 58-67.
[16] Hsu L F, Tapiero C S. An economic model for determining the optimal quality and process control policy in a queue-like production system[J]. The International Journal of Production Research, 1990, 28(8): 1447-1457.
[17] Ryan T P. Statistical methods for quality improvement[M]. Hoboken NJ: John Wiley & Sons, Inc., 2011.
[18] Mohammadian F, Amiri A. Economic-statistical design of acceptance control Chart[J]. Quality and Reliability Engineering International, 2013, 29(1): 53-61.
[19] Van Noortwijk J M. A survey of the application of gamma processes in maintenance[J]. Reliability Engineering & System Safety, 2009, 94(1): 2-21.
[20] Kallen J, Van Noortwijk J M. Optimal periodic inspection of a deterioration process with sequential condition states[J]. International Journal of Pressure Vessels and Piping, 2006, 83(4): 249-255.
[21] Grall A, Dieulle L, Berenguer C. A condition-based maintenance policy for stochastically deteriorating systems[J]. Reliability Engineering & System Safety, 2002, 76(2): 167-180.

基于产品质量控制的设备维修优化模型

Maintenance Optimization Model Based on Product Quality Control

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 0

编辑推荐

Metrics